Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide

Aerospace

Brookhouse Aerospace invests in 3D printing

Brookhouse Aerospace has made its first significant investment in 3D printing with the purchase of a Fortus 450mc from Stratasys, a provider of 3D printing and additive solutions, materials and services.


Image courtesy Brookhouse Aerospace

The Fortus 450mc is a mid-range machine that is capable of printing a variety of complex components from a wide range of materials that meet the requirements of a number of applications. The range of materials includes Ultem 9085 that is approved for use within the aerospace and defence Industry and ideal for use with carbon fibre composites. The new machine has been provided by Stratasys Derby based Platinum Partner SYS-UK.

Advertisement
ODU RT

The investment allows Brookhouse Aerospace to support the requirements from its aerospace and defence customers for low volume R&D projects. Often, the challenge is to take a concept or idea to prototype phase in short lead-times and with often-fast changing designs. The 3D printing capability allows for a quick solution for the manufacture of low volume tooling and fixtures that would traditionally take weeks to design and manufacture. This allows a much quicker route for the manufacture of composite prototypes.

Brookhouse Aerospace CEO, Christopher Morris said: “We are very pleased to be able to offer this new capability. Our new Stratasys 3D printing machine provides and the versatility it give us when working with customers on new projects. We now have the ability to take a customer’s idea and place a real part in their hands in days rather than weeks. This capability is a real step forward in supporting our customers’ needs again demonstrates Brookhouse Aerospace commitment to supporting their current and future requirements.”

Ian Pilkington, Brookhouse Aerospace Engineering Manager added: “We see this system as a means of providing solutions to our manufacturing challenges and requirements both internally and for our customers. The machine allows us to provide fixtures, intensifiers, press brake tooling, trim tools and even high temperature mould tools. Being able to turn around our customer’s requirements far quicker than going out to the supply chain and also provide a more cost effective solution is a massive tool in our arsenal. The possibilities for its use are endless."

Brookhouse Aerospace is an independent UK Engineering and Manufacturing business formed following an MBO from the US based Kaman Corporation in February 2021. Originally founded in 1951 as a family business supplying metallics and tooling for foundries, Brookhouse Aerospace is a key supplier of composite components, structurers and assemblies to all major OEMs, including Airbus and BAE Systems.

The UK facility has grown its focus from manufacturing purely composite components, structures and assemblies, to offer a complete manufacturing solution covering a broader range of capabilities. Brookhouse Aerospace can now offer a wide range of capabilities which includes composite components and structures, metallics, sheet metalwork, fabrication, machining, metal and composite bonding and assembly. The facility has on-site a fully NADCAP, Airbus and BAE Systems approved automate treatment capability to support customer needs. Additionally, the business also offers a range of Ground Support Equipment to MRO customers.

Brookhouse Aerospace’s key markets lie within the Aerospace and Defence sector and with the growth and expansion in capabilities and accreditation, the business will be able to demonstrate to its customers an ability to satisfy their needs on a wider scale.

Advertisement
ODU RT

 

 

 

Advertisement
General Atomics LB
IFA invests in Sheffield site

Aerospace Defence

IFA invests in Sheffield site

9 September 2025

Independent Forging and Alloys (IFA) has today announced plans for a major investment in expanding their manufacturing capability at its production site in Sheffield, UK.

ATC performance stays on track as summer comes to an end

Aerospace

ATC performance stays on track as summer comes to an end

9 September 2025

UK air traffic in August increased by 2.4% on the same month last year as NATS, the UK’s major provider of air traffic services, safely handled 246,442 flights.

Whitetree launches CIaaS at DSEI

Aerospace Defence Security Events

Whitetree launches CIaaS at DSEI

8 September 2025

Whitetree will unveil Competitive Intelligence as a Service (CIaaS) at this year’s DSEI – a new offering designed to help defence, aerospace and critical national infrastructure suppliers gain the edge in high-stakes bids.

GKN Aerospace expands Connecticut facility

Aerospace

GKN Aerospace expands Connecticut facility

4 September 2025

GKN Aerospace today announced the expansion of its Newington, Connecticut facility, bringing a new production line dedicated to additive fabrication of the Fan Case Mount Ring (FCMR), a critical component of the Pratt & Whitney GTF engine powering Airbus’ A220 and Embraer E195-E2.

Advertisement
DSEI 2025
ZeroAvia completes ZA600 LTPEM PGS full flight profile ground test

Aerospace

ZeroAvia completes ZA600 LTPEM PGS full flight profile ground test

3 September 2025

ZeroAvia has completed a full flight profile ground test of its certification-intent low temperature proton exchange membrane (LTPEM) fuel cell power generation system (PGS) for the ZA600 hydrogen-electric powertrain.

Zenith Aviation secures Honeywell Channel Partnership

Aerospace

Zenith Aviation secures Honeywell Channel Partnership

3 September 2025

Zenith Aviation has achieved its first Original Equipment Manufacturer (OEM) accreditation, becoming a Honeywell Channel Partner to provide maintenance support for TFE731 turbofan engines (TFE) and auxiliary power units (APUs) under Honeywell’s Maintenance Service Plan (MSP), following investment from OPUL.

Advertisement
ODU RT