Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide

Aerospace

Heathrow launches recycling trial

Heathrow is beginning a trial turning unrecyclable plastic passenger waste – including food packaging and plastic film – into airport furniture, uniforms and lower-emission jet fuel by 2025.


Courtesy Heathrow Airport

In a UK first, the airport will test a new recycling unit that will help solve the issue of waste from terminals and aircraft cabins for which there are limited commercial recycling options.

Currently at Heathrow, close to 50% of airport and aircraft cabin waste is recycled. This is comparable with most local authorities despite the strict regulations in place for cabin waste from international flights, which mean most of that waste must be sent for incineration or landfilled. The pilot plant, developed by Heathrow’s Innovation Prize winners Sheffield-based company Catal and UCL Dr Massimiliano Materazzi, has the potential to save up to 5,000 tonnes waste from incineration by turning it into its original oil state for recycling every year. If successful, it will enable Heathrow to recycle all plastic waste from the airport where regulations permit. This technology could also help to salvage aircraft cabin waste should government review and adopt a more risk-based approach to regulations for waste from international flights which currently mean tens of thousands of tonnes of recyclable products across UK airports have to be sent for incineration.

Advertisement
ODU RT

Once the waste is refined using this new technology, the resulting oil will be collected and processed in a separate facility which makes use of renewable hydrogen to upgrade the oil into new generation, low-carbon products such as furniture and uniforms. It is estimated that between 5 and 8 kg of plastics oil will be produced for every 10 kg of waste handled each hour. Researchers say it’s also possible that this oil can be transformed into Jet A1-type sustainable fuel and will investigate further during the trial.

This autumn, Heathrow will help to kick start the R&D unit by awarding researchers a cash boost of £30,000. By 2025, Catal and UCL plan to roll out commercial units to other airports.

To boost aviation recycling even further, Heathrow is calling on the government to consider changes to increase recycling of waste from aircraft cabins. Much more waste could be recycled by adopting a risk-based approach to regulation of international catering waste based on recommendations from IATA, the global airline trade association. This would help airlines avoid sending recyclable waste to incineration.

Heathrow Sustainability and Environment Director Matt Gorman, said: “People are rightly concerned about plastic waste. Tens of thousands of tonnes of it are produced by UK air passengers every year which is something we must tackle. That’s why we’re helping to fund this R&D project which could make Heathrow the first UK airport to be able to recycle all plastic waste generated at the airport. Coupled with new regulations from Government on processing cabin waste, it would create a step-change in how airports across the UK manage plastic waste – giving passengers the confidence to travel knowing their plastics are sorted.”

Speaking on behalf of the winning team, Dr Materazzi from UCL, said: “Currently airline passengers alone generate approximately 6 million metric tonnes of waste each year, most of which goes to landfill or incineration because it cannot be appropriately treated and then recycled. Our concept has the potential to turn this problem on its head. We are excited to partner with the UK’s biggest airport and look forward to making a real sustainable impact across the aviation industry and beyond.”

Advertisement
ODU RT

The Innovation Prize forms part of Heathrow’s Centre of Excellence for Sustainability and the airport’s sustainability strategy – Heathrow 2.0. The Centre’s mission is to facilitate the research and development of innovative solutions to accelerate the era of sustainable flight. Currently the Centre’s focus is on solving some of its initial innovation challenges with its growing network of academic partners, covering topics as wide ranging as climate change, circular economy and community wellbeing.

Beating other applications from small to medium sized businesses across the UK, company Catal and UCL lecture Massimiliano Materazzi were found to have the best solutions which could solve some of the sustainability challenges facing airports and the aviation industry more widely.

Entries were invited to focus on three areas as part of Heathrow’s Centre of Excellence for Sustainability work on accelerating the arrival of sustainable flight: travelling to the airport carbon-free; getting ready for sustainable propulsion; and negative emissions at or near the airport. Finalists pitched to a senior judging panel including Matt Gorman, Heathrow’s Director of Sustainability & Environment, Katherine Leahy, Heathrow’s Director of Airport Operations, Chris Annetts, Heathrow’s Retail Director, Fiona Carleton, Future Heathrow Director, plus guest judges Jonathan Counsell, IAG’s Director of Sustainability and Valentin Alfaya, Health&Safety, Quality & Environment Director at Ferrovial.

 

Advertisement
FIA2026 animated banner
Drones help restore Peak District ravine woodlands

Aerospace

Drones help restore Peak District ravine woodlands

2 June 2026

A pioneering drone seed-spreading trial has taken to the skies above the Peak District, as the 'LIFE in the Ravines' project led by Natural England explores innovative new ways to restore precious ravine woodlands devastated by ash dieback disease.

SAM NI completes £10m facility expansion

Aerospace

SAM NI completes £10m facility expansion

2 June 2026

Portadown based precision engineering firm SAM NI has completed a £10 million expansion of its manufacturing facility marking a major milestone in the company’s growth as a manufacturer of high-precision aerospace components and assemblies.

Omnisense and 42T partner on resilient drone landing system

Aerospace Defence Security

Omnisense and 42T partner on resilient drone landing system

1 June 2026

Omnisense, which specialises in terrestrial positioning technology, has partnered with 42 Technology (42T) to demonstrate a safer autonomous drone landing system when satellite navigation signals are unreliable.

Thompson showcases VantageXL for Discover Airlines at Red Cabin Summit

Aerospace Events

Thompson showcases VantageXL for Discover Airlines at Red Cabin Summit

1 June 2026

Craigavon based Thompson Aero Seating (TAS) will today be showcasing its customised VantageXL seat for Discover Airlines’ A330s for the very first time at the Red Cabin / Aircraft Cabin Innovation Summit Europe, being held 1st-3rd June at Lufthansa Seeheim, Germany.

Advertisement
ODU RT
ZeroAvia begins leadership transition

Aerospace

ZeroAvia begins leadership transition

29 May 2026

ZeroAvia today announced that founder and Chief Executive Officer Val Miftakhov has stepped down as CEO, effective 26th May 2026, to pursue new opportunities.

IATA reports ups and downs in April air cargo and passenger demand

Aerospace

IATA reports ups and downs in April air cargo and passenger demand

28 May 2026

The International Air Transport Association (IATA) released data for April 2026, showing that due to conflict in the Middle East, total global air cargo was up 4.0%, whilst global passenger demand was down -3.4% compared to April 2025.

Advertisement
ODU RT
Advertisement
General Atomics LB