Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Aerospace
  • /
  • Metamorphic AM launches Rapid Geometry Review

Aerospace Defence

Metamorphic AM launches Rapid Geometry Review

UK-based design and engineering consultancy, Metamorphic AM, which provides advanced computational Design for Additive Manufacturing (DfAM) programmes, has launched Rapid Geometry Review, a new service aimed at making high-level DfAM expertise more commercially accessible.

Image courtesy Metamorphic AM

The new offering, Rapid Geometry Review, enables organisations to obtain structured, expert-led evaluation of additive designs before committing to production builds, reducing risk, accelerating development and improving return on investment.

Since its founding, Metamorphic has been associated with complex, high-impact innovation programmes across quantum technologies, fusion energy, advanced telecommunications and bioprocessing applications. Those deep-dive R&D collaborations remain central to the company’s strategy.

Advertisement
ODU RT

However, according to Co-Founder Manolis Papastavrou, the time is right to widen access to that expertise.

“We’ve seen too many projects failing to add value to a product or process because design intent wasn’t fully interrogated early enough,” Papastavrou explains. “Rapid Geometry Review brings the same engineering scrutiny we apply in major innovation programmes to a format that is faster, commercially accessible and immediately actionable.”

The service assesses structural logic, printability, material suitability, manufacturability, and missed geometric opportunity. Unlike automated optimisation tools, Rapid Geometry Review combines simulation insight with applied engineering judgement.

Co-Founder Laurence Coles emphasises that this is an expansion, not a redirection, of Metamorphic’s core identity:
“We are not moving away from frontier innovation. That remains our foundation.

Advertisement
ODU RT

“What we are doing is extending our perspective to a broader audience. If additive manufacturing is to mature as an industrial technology, world-class DfAM thinking cannot remain confined to flagship projects.”

By lowering the entry barrier to expert DfAM input, Metamorphic believes the industry can reduce costly print–test cycles and unlock greater commercial viability for AM in production contexts.

“The difference between ‘printable’ and ‘engineered’ is where value is created,” added Papastavrou. “Rapid Geometry Review helps organisations close that gap.”

With additive manufacturing entering a more production-focused phase, Metamorphic sees 2026 as a pivotal year, not for more automation but for more intelligent engineering.

Advertisement
Hexagon leaderboard
NPAS supports South Wales Police op targeting illegal bikes

Aerospace Security

NPAS supports South Wales Police op targeting illegal bikes

1 May 2026

The National Police Air Service (NPAS) supported South Wales Police during a targeted operation in Swansea and Neath Port Talbot to tackle the illegal and anti‑social use of electric bikes and motorbikes.

Made Smarter launches AI toolkit

Aerospace Defence Security Space

Made Smarter launches AI toolkit

1 May 2026

A new guide has been published by Made Smarter to help manufacturers cut through the noise around artificial intelligence (AI) and focus on what actually works on the factory floor.

Hexagon completes acquisition of Inertial Sense

Aerospace Defence Security

Hexagon completes acquisition of Inertial Sense

1 May 2026

Hexagon announced yesterday the successful completion of the acquisition of Inertial Sense, strengthening its assured positioning, navigation and timing (PNT) portfolio with tactical-grade GNSS+INS technology.

Beldam Crossley awarded King’s Award for Enterprise for International Trade

Aerospace Defence

Beldam Crossley awarded King’s Award for Enterprise for International Trade

1 May 2026

Bolton based Beldam Crossley Limited has been honoured with a King’s Award for Enterprise: International Trade, recognising the company’s outstanding short-term growth in overseas sales.

Advertisement
ODU RT
Skills Academy to open at Airbus Filton

Aerospace

Skills Academy to open at Airbus Filton

1 May 2026

Weston College and University Centre Weston (UCW) have announced plans for an exciting new Skills Academy in the aerospace & Defence space, located at Airbus Filton, Bristol.

Rolls-Royce wins LATAM Airlines Trent 1000 XE order

Aerospace

Rolls-Royce wins LATAM Airlines Trent 1000 XE order

30 April 2026

Rolls-Royce has been selected by LATAM Airlines to power three Boeing 787 Dreamliners with Trent 1000 XE engines.

Advertisement
ODU RT
Advertisement
FIA2026 animated banner