Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Aerospace
  • /
  • Rolls-Royce joins Boeing and World Energy for successful 100% SAF flight

Aerospace

Rolls-Royce joins Boeing and World Energy for successful 100% SAF flight

Rolls-Royce, working with Boeing and World Energy, has carried out a successful test flight of its 747 Flying Testbed aircraft using 100% Sustainable Aviation Fuel (SAF) on a Trent 1000 engine.

Image copyright Rolls-Royce

The aircraft flew from Tucson airport in Arizona (15th October), passing over New Mexico and Texas, with a Trent 1000 engine running solely on 100% SAF while the remaining three RB211 engines ran on standard jet fuel, arriving back at the airport three hours and 54 minutes later. Initial indications confirm there were no engineering issues, providing further proof of the fuel’s suitability for commercial use.

Advertisement
PTC rectangle

Rolls-Royce has continued to pioneer the adoption of 100% SAF, and validation of this test adds to those already carried out on its Trent XWB and Pearl engines, both on the ground and in the air. Last week it confirmed that all of its Trent engines will be compatible with 100% SAF by 2023 and also called for further ambition and collaboration across the aviation sector and with governments, to enable the transition of long-haul aviation towards net zero ahead of aviation goals set by the UN Race to Zero.

Aircraft are currently only certified to operate on a maximum of 50% SAF blended with conventional jet fuel and Rolls-Royce continues to support efforts to certificate non-blended SAF. This is particularly important to support sustainability in long-distance air travel, which will require the power density of gas turbines for years to come.

The flight was carried out in close collaboration with Boeing, which provided technical support and oversight on aircraft modifications and assurance the aircraft systems would operate as expected with 100% SAF. World Energy, the world’s first and America’s only commercial-scale SAF production company, provided the low-carbon fuel for the flight.

The need to significantly increase the production of SAF was recognised recently by the US Biden administration with the launch of a Sustainable Aviation Fuel Grand Challenge to produce three billion gallons of the fuel a year by 2030. This will form part of a wider aviation climate action plan to be released in the coming months. The European Commission has also created a ReFuelEU Aviation proposal that would mandate the incorporation of SAF supplied at EU airports. This would increase to 63% by 2050.

Advertisement
ODU RT

Simon Burr, Rolls-Royce, Director Product Development and Technology – Civil Aerospace, said: “We believe in air travel as a force for cultural good, but we also recognise the need to take action to decarbonise our industry. This flight is another example of collaboration across the value chain to make sure all the aircraft technology solutions are in place to enable a smooth introduction of 100% SAF into our industry.”

Sheila Remes, Vice President of Environmental Sustainability, Boeing, said: “It is an honour to partner with Rolls-Royce and World Energy on this 100% SAF flight. Its success further illustrates that SAF can fully replace conventional jet fuel over the long term and is a viable renewable energy solution to decarbonise aviation over the next 20-30 years.”

Gene Gebolys, CEO, World Energy, said: “As the world’s first and US’s only SAF producer, we’re grateful for the trailblazing work our partners are doing. Rolls-Royce’s work to prove the viability of powering the jet engines they make with the 100% renewable SAF we make lays the groundwork for fossil fuel-free flight. This work is incredibly important, and we applaud and appreciate Rolls-Royce for working with us to do it.”

The Rolls-Royce Flying Testbed is used to carry out a variety of engine-related tests that improve efficiency and durability, as well as support our decarbonisation strategy.
 

 

Advertisement
ECS leaderboard banner
AAIB appoints Robert Balls as Chief Inspector of Air Accidents

Aerospace Security

AAIB appoints Robert Balls as Chief Inspector of Air Accidents

12 February 2026

The Air Accidents Investigation Branch (AAIB) has announced the appointment of Robert Balls as Chief Inspector of Air Accidents following a fair and open competition.

Air Canada confirms order for eight A350-1000s

Aerospace

Air Canada confirms order for eight A350-1000s

12 February 2026

Air Canada has disclosed a firm order (listed as undisclosed in November 2025) for eight Airbus A350-1000 aircraft, marking a pivotal upgrade to the airline’s long-haul fleet strategy with an additional commitment to Airbus widebody aircraft.

HMG Paints develops apprenticeship pathways

Aerospace Defence

HMG Paints develops apprenticeship pathways

11 February 2026

As National Apprenticeship Week reaches its 19th year, HMG Paints is continuing its commitment to workforce development within the sector through a showcase of the various development pathways found within apprenticeships in the business.

ACS UK wins two tier-one airline contracts

Aerospace

ACS UK wins two tier-one airline contracts

11 February 2026

Aircraft interiors specialist, ACS UK, has secured two significant new contracts with tier-one global airlines, covering the design and manufacture of bespoke, customised monuments for widebody aircraft.

Advertisement
Security & Policing Rectangle
International Group launches IADA

Aerospace Defence

International Group launches IADA

11 February 2026

The International Group announced yesterday that it has launched an aerospace and defence division - International Aerospace & Defence Alloys (IADA) - a dedicated business focused on high-integrity alloys for aerospace and defence programmes.

Bruderer UK and Brandauer invest to mark 60 years

Aerospace

Bruderer UK and Brandauer invest to mark 60 years

10 February 2026

Telford based Bruderer UK and Brandauer are marking 60 years of precision production with a £700,000 investment.

Advertisement
PTC rectangle
Advertisement
Babcock LB Babcock LB