Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Aerospace
  • /
  • Shell introduces first industry solution to meet SAP-free refuelling deadline

Aerospace

Shell introduces first industry solution to meet SAP-free refuelling deadline

Shell Aviation, working with filtration experts FAUDI Aviation, has launched Shell Jet Protection, the only Superabsorbent Polymer (SAP)-free refuelling system available to the aviation industry today.

Image courtesy Shell [Photo taken pre-COVID-19 impact]

The technology is also the first SAP-free system capable of utilising existing filter monitor vessels to be adopted into standards by the Joint Inspection Group, the world-leading organisation for the development of aviation fuel supply standards.

Advertisement
ODU RT

 
From 31st December 2020, the industry standard controlling filtration systems containing SAP will be withdrawn, due to concerns about its suitability for use. In rare cases, SAP can leak from water filters into engines during refueling, causing operational issues. Shell Aviation will convert its entire fleet of refuelling trucks to Shell Jet Protection at all Shell-operated locations worldwide, with the aim of being SAP-free by the end of 2020.
 
Thomas de Boer, Head of Operations at Shell Aviation, stated: “At a time when aircraft operators are focused on the path to recovery, we are committed to supporting our customers and partners across aviation in preparing for the industry’s transition away from SAP-based water filters. Filtration experts at Shell and FAUDI Aviation have been working together to find alternatives to SAP since 2015, well before the Energy Institute’s mandated change in 2017. It is a real point of pride that we have been able to deliver a solution for the industry well ahead of this year’s deadline.”
 
Advertisement
ODU RT

Shell Jet Protection is specifically designed to protect aircraft and engines from the risk of SAP contamination. It replaces the SAP-based water filter with a separate AFGUARD Electronic Water Sensor (EWS) and uses it in combination with a Dirt Defence Filter. The AFGUARD EWS, extensively tested by Shell and qualified to the Energy Institute standard EI15983, continuously monitors the refuelling process and safely turns off the fuel flow to the aircraft, on the rare occasions when water is detected.
 
As well as safely turning off the fuel flow to the aircraft on the rare occasions when water is detected, Shell Jet Protection can be easily retrofitted into existing vessels and vehicles. In addition, while SAP filters are changed annually, Shell Jet Protection filters have a five-year service life, providing both financial savings in change-out costs and helping to reduce waste through less frequent filter replacements.
 
Marcus Wildschütz, President of FAUDI Aviation, stated: “With the deadline for moving away from SAP fuelling systems fast approaching, it is important that the aviation industry prepares for this change now. We’re proud to have worked with Shell Aviation on the only SAP-free drop in solution to protect aircraft engines from the very real risk that SAP migration poses to engine operations.”

 

 

Advertisement
General Atomics LB
EasyJet takes delivery of 100th A320neo

Aerospace

EasyJet takes delivery of 100th A320neo

18 June 2026

EasyJet has taken delivery of its 100th A320neo Family aircraft, underscoring the airline’s commitment to modernising its fleet and improving operational efficiency.

Britten-Norman and AAI activate Global Aircraft Recovery service

Aerospace

Britten-Norman and AAI activate Global Aircraft Recovery service

17 June 2026

British aircraft manufacturer Britten-Norman has launched the Global Aircraft Recovery (GAR) service, delivered in collaboration with specialist partners, including Avitrius Air International.

Wall Colmonoy launches advanced VPIC facility in South Wales

Aerospace Defence

Wall Colmonoy launches advanced VPIC facility in South Wales

17 June 2026

Wall Colmonoy Ltd has officially launched a £2.5 million Vacuum Precision Investment Casting (VPIC) facility in South Wales, contributing to the advancement of the UK’s aerospace and defence manufacturing capability.

Gatwick reveals refreshed construction frameworks

Aerospace

Gatwick reveals refreshed construction frameworks

17 June 2026

Gatwick has awarded its refreshed set of Building and Civils Frameworks, appointing 11 suppliers to support the airport’s ambitious capital investment programme.

Advertisement
ODU RT
Johnson Matthey selected by Phelan Green for e-SAF plant in South Africa

Aerospace

Johnson Matthey selected by Phelan Green for e-SAF plant in South Africa

17 June 2026

Phelan Green Hydrogen has announced it has licensed technologies from Johnson Matthey Catalyst Technologies (JM CT) for its planned electro sustainable aviation fuel (eSAF) facility in the Western Cape, South Africa.

Marshall Aerospace wins RAF BBMF Dakota support contract

Aerospace Defence Events

Marshall Aerospace wins RAF BBMF Dakota support contract

17 June 2026

Marshall Aerospace has won a multiyear engineering contract for ZA947, the Douglas C-47 Dakota Mk III training and display aircraft owned by the RAF’s Battle of Britain Memorial Flight (BBMF).

Advertisement
ODU RT
Advertisement
FIA2026 animated banner