Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Space
  • /
  • Virgin Galactic reaches manufacturing milestone

Space

Virgin Galactic reaches manufacturing milestone

Virgin Galactic announced today that it has mated the fuselage and cabin of its next spaceship to the completed wing assembly.


Copyright Virgin Galactic

In addition, the two tail booms have been mated to the spaceship’s rear feather flap assembly. The completion of these two milestones brings assembly of the next SpaceShipTwo, planned to enter service after VSS Unity, a major step forward. 
 
With these milestones, the part fabrication of the wing, fuselage, cabin, nose and feather flap primary structures is now complete for the second commercial spaceship.  In addition, the majority of systems integration for the wing is complete, as well as the build of the cabin crew station installation.

Advertisement
ODU RT

 
SpaceShipTwo vehicles are assembled in a modular fashion, with the cabin, fuselage, wing and feather assemblies built in parallel. Employing Design For Manufacturability and Assembly (DFMA) techniques, this approach grants easier access for systems integration earlier in the build process, as well as an overall shorter assembly duration.
 
Virgin Galactic established operations in Mojave, through its development and manufacturing arm, The Spaceship Company, to build and assemble a fleet of spaceships and carrier aircraft for the Virgin Galactic operations in New Mexico. While VSS Unity continues to progress through its comprehensive ground and flight testing program, and is now preparing for its move to Spaceport America in New Mexico, the Mojave-based team has been diligently building two additional SpaceShipTwos.
 
Enrico Palermo, President of The Spaceship Company said: “Our passionate and talented team has made great progress on the next SpaceShipTwo.  Seeing VSS Unity adjacent to the assembly of the next vehicle as well as the cabin of our third spaceship makes it very clear that we are building a fleet of remarkable spaceplanes for commercial service.”
Advertisement
ODU RT

 
Before mating the two assemblies, the metrology team used laser trackers to capture precise measurements of the fuselage and cabin and the wing. These measurements confirmed that the assemblies would come together as they were designed to.
 
In parallel to this operation, the feather assembly is taking shape. The inboard skins have been bonded to the boom internal structures and then rotated vertical and mounted on the feather flap assembly. The feather flap assembly is responsible for moving the spaceship’s booms into the feathered position used for stable re-entry through Earth’s atmosphere.
 
“It is exciting to imagine these two vehicles operating shoulder-to-shoulder from Spaceport America in New Mexico,” said George Whitesides, CEO of Virgin Galactic and The Spaceship Company. “We have a strong block design which we believe we can replicate to build the remainder of the fleet, continuing our march toward commercial service.”

 

Advertisement
General Atomics LB
Tim Peake returns to National Space Centre

Space Events

Tim Peake returns to National Space Centre

13 May 2026

Ten years to the day since Tim Peake’s dramatic return to Earth, Britain’s most renowned astronaut will be returning to the National Space Centre to celebrate not only the milestone but also the continuation of his inspirational legacy.

Space mission to study alien worlds clears test milestone

Space

Space mission to study alien worlds clears test milestone

12 May 2026

The Ariel payload has cleared a major test milestone, paving the way for the mission that will uncover the secrets of over 1,000 alien worlds.

CSpO meets to advance operational efforts

Defence Space

CSpO meets to advance operational efforts

12 May 2026

The Combined Space Operations (CSpO) Initiative Principals’ Board convened in Colorado Springs, Colorado, where senior representatives from Australia, Canada, France, Germany, Italy, Japan, New Zealand, Norway, the UK and USA, addressed the rapidly evolving security dynamics of the space domain.

Surrey Space Centre delivers analysis of space weather radiation storm

Space

Surrey Space Centre delivers analysis of space weather radiation storm

11 May 2026

A spike in atmospheric radiation from a major solar flare in November 2025 was picked up by a global network of soil moisture sensors and a new rapid-response research project led by the University of Surrey will now analyse the data, offering fresh insight into how the impact of solar radiation storms varies across the Earth’s surface.

Advertisement
ODU RT
SatVu releases first light imagery from HotSat-2

Space

SatVu releases first light imagery from HotSat-2

7 May 2026

Today SatVu, the British thermal intelligence company, releases first light imagery from HotSat-2, the second satellite in its commercial high resolution thermal imaging constellation.

HM King Charles III visits new UK Space Agency site in Bermuda

Space Events

HM King Charles III visits new UK Space Agency site in Bermuda

7 May 2026

During his visit to Bermuda, His Majesty King Charles III toured the site which will be the first of the UK’s new global network of optical telescopes designed to protect the satellites that millions of people depend on every day.

Advertisement
ODU RT
Advertisement
Hexagon leaderboard