Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Space
  • /
  • Virgin Galactic reaches manufacturing milestone

Space

Virgin Galactic reaches manufacturing milestone

Virgin Galactic announced today that it has mated the fuselage and cabin of its next spaceship to the completed wing assembly.


Copyright Virgin Galactic

In addition, the two tail booms have been mated to the spaceship’s rear feather flap assembly. The completion of these two milestones brings assembly of the next SpaceShipTwo, planned to enter service after VSS Unity, a major step forward. 
 
With these milestones, the part fabrication of the wing, fuselage, cabin, nose and feather flap primary structures is now complete for the second commercial spaceship.  In addition, the majority of systems integration for the wing is complete, as well as the build of the cabin crew station installation.

Advertisement
Advanced Engineering RT

 
SpaceShipTwo vehicles are assembled in a modular fashion, with the cabin, fuselage, wing and feather assemblies built in parallel. Employing Design For Manufacturability and Assembly (DFMA) techniques, this approach grants easier access for systems integration earlier in the build process, as well as an overall shorter assembly duration.
 
Virgin Galactic established operations in Mojave, through its development and manufacturing arm, The Spaceship Company, to build and assemble a fleet of spaceships and carrier aircraft for the Virgin Galactic operations in New Mexico. While VSS Unity continues to progress through its comprehensive ground and flight testing program, and is now preparing for its move to Spaceport America in New Mexico, the Mojave-based team has been diligently building two additional SpaceShipTwos.
 
Enrico Palermo, President of The Spaceship Company said: “Our passionate and talented team has made great progress on the next SpaceShipTwo.  Seeing VSS Unity adjacent to the assembly of the next vehicle as well as the cabin of our third spaceship makes it very clear that we are building a fleet of remarkable spaceplanes for commercial service.”
Advertisement
Marshall RT 2

 
Before mating the two assemblies, the metrology team used laser trackers to capture precise measurements of the fuselage and cabin and the wing. These measurements confirmed that the assemblies would come together as they were designed to.
 
In parallel to this operation, the feather assembly is taking shape. The inboard skins have been bonded to the boom internal structures and then rotated vertical and mounted on the feather flap assembly. The feather flap assembly is responsible for moving the spaceship’s booms into the feathered position used for stable re-entry through Earth’s atmosphere.
 
“It is exciting to imagine these two vehicles operating shoulder-to-shoulder from Spaceport America in New Mexico,” said George Whitesides, CEO of Virgin Galactic and The Spaceship Company. “We have a strong block design which we believe we can replicate to build the remainder of the fleet, continuing our march toward commercial service.”

 

Advertisement
General Atomics LB General Atomics LB
PA Consulting launches Secure Futures report

Defence Security Space

PA Consulting launches Secure Futures report

24 April 2024

PA Consulting has announced the launch of its Secure Futures report, part of its Secure Futures series providing insights and events emphasising the importance of collaboration in delivering a secure future.

Rocket Lab launches NanoAvionics satellite bus carrying NASA’s solar sail system

Space

Rocket Lab launches NanoAvionics satellite bus carrying NASA’s solar sail system

24 April 2024

Kongsberg NanoAvionics has announced that the 12U nanosatellite bus it built for the in-orbit demonstration of NASA’s Advanced Composite Solar Sail System mission was successfully launched by Rocket Lab.

UK astronaut Rosemary Coogan aims for the stars after graduation

Space

UK astronaut Rosemary Coogan aims for the stars after graduation

22 April 2024

UK astronaut Rosemary Coogan is a step closer to space after a graduation ceremony today following her European Space Agency (ESA) training.

Orbex secures £16.7m investment

Space

Orbex secures £16.7m investment

19 April 2024

UK spaceflight company Orbex has received £16.7 million from six backers in an update to its Series C funding round.

Advertisement
Advanced Engineering RT
CLEAR Mission reaches PDR maturity

Space

CLEAR Mission reaches PDR maturity

19 April 2024

ClearSpace today announced that its CLEAR Mission – funded as part of the UK Space Agency’s national debris removal programme – has achieved Preliminary Design Review (PDR) maturity, marking a significant advance in the collective aim of making space operations more sustainable.

Serco renews two key contracts with CERN

Space

Serco renews two key contracts with CERN

18 April 2024

Serco has signed the renewal of two contracts with the European Laboratory for Particle Physics (CERN), marking a 30-year-long partnership.

Advertisement
Advanced Engineering RT