Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Space
  • /
  • Virgin Galactic reaches manufacturing milestone

Space

Virgin Galactic reaches manufacturing milestone

Virgin Galactic announced today that it has mated the fuselage and cabin of its next spaceship to the completed wing assembly.


Copyright Virgin Galactic

In addition, the two tail booms have been mated to the spaceship’s rear feather flap assembly. The completion of these two milestones brings assembly of the next SpaceShipTwo, planned to enter service after VSS Unity, a major step forward. 
 
With these milestones, the part fabrication of the wing, fuselage, cabin, nose and feather flap primary structures is now complete for the second commercial spaceship.  In addition, the majority of systems integration for the wing is complete, as well as the build of the cabin crew station installation.

Advertisement
ODU RT

 
SpaceShipTwo vehicles are assembled in a modular fashion, with the cabin, fuselage, wing and feather assemblies built in parallel. Employing Design For Manufacturability and Assembly (DFMA) techniques, this approach grants easier access for systems integration earlier in the build process, as well as an overall shorter assembly duration.
 
Virgin Galactic established operations in Mojave, through its development and manufacturing arm, The Spaceship Company, to build and assemble a fleet of spaceships and carrier aircraft for the Virgin Galactic operations in New Mexico. While VSS Unity continues to progress through its comprehensive ground and flight testing program, and is now preparing for its move to Spaceport America in New Mexico, the Mojave-based team has been diligently building two additional SpaceShipTwos.
 
Enrico Palermo, President of The Spaceship Company said: “Our passionate and talented team has made great progress on the next SpaceShipTwo.  Seeing VSS Unity adjacent to the assembly of the next vehicle as well as the cabin of our third spaceship makes it very clear that we are building a fleet of remarkable spaceplanes for commercial service.”
Advertisement
ODU RT

 
Before mating the two assemblies, the metrology team used laser trackers to capture precise measurements of the fuselage and cabin and the wing. These measurements confirmed that the assemblies would come together as they were designed to.
 
In parallel to this operation, the feather assembly is taking shape. The inboard skins have been bonded to the boom internal structures and then rotated vertical and mounted on the feather flap assembly. The feather flap assembly is responsible for moving the spaceship’s booms into the feathered position used for stable re-entry through Earth’s atmosphere.
 
“It is exciting to imagine these two vehicles operating shoulder-to-shoulder from Spaceport America in New Mexico,” said George Whitesides, CEO of Virgin Galactic and The Spaceship Company. “We have a strong block design which we believe we can replicate to build the remainder of the fleet, continuing our march toward commercial service.”

 

Advertisement
FIA2026 animated banner
DSEI Germany adds fourth exhibition hall

Defence Security Space Events

DSEI Germany adds fourth exhibition hall

3 June 2026

The organisers of DSEI Germany have announced that, due to unprecedented industry demand, they will be opening a fourth exhibition hall ahead of its debut in March 2027.

A.R.T. partners with Space East to launch networking event

Space Events

A.R.T. partners with Space East to launch networking event

3 June 2026

One of Europe’s longest-running IPC Certification Centres, Advanced Rework Technology Ltd (A.R.T.), has partnered with Space East, the East of England’s space cluster organisation, to host the Connect, Collaborate, Launch networking event on 2nd July 2026.

Surrey Space Institute appoints Dr Paul Bate as a Professor in Practice

Space

Surrey Space Institute appoints Dr Paul Bate as a Professor in Practice

2 June 2026

The former CEO of the UK Space Agency, Dr Paul Bate, is joining the University of Surrey as a Professor in Practice and will support the newly established Surrey Space Institute to develop international partnerships.

Aurora Avionics secures TASA rocket contract

Space

Aurora Avionics secures TASA rocket contract

2 June 2026

Scottish space technology company Aurora Avionics has secured its first customer in the Asia-Pacific region after signing an agreement with the Taiwan Space Agency (TASA).

Advertisement
ODU RT
Viasat and partners complete Iris RPAS flight trial

Aerospace Space

Viasat and partners complete Iris RPAS flight trial

27 May 2026

Viasat has collaborated with TTP and Frequentis, under the European Space Agency (ESA) Iris programme, on an Iris Remotely Piloted Aircraft Systems (RPAS) flight trial.

Dstl achieves UK’s first optical downlink from space

Defence Space

Dstl achieves UK’s first optical downlink from space

27 May 2026

The UK’s first successful download of data from space using a deployable laser communications ground station has been achieved by Archangel Lightworks for the Defence Science and Technology Laboratory (Dstl).

Advertisement
ODU RT
Advertisement
FIA2026 animated banner