Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Space
  • /
  • Virgin Galactic reaches manufacturing milestone

Space

Virgin Galactic reaches manufacturing milestone

Virgin Galactic announced today that it has mated the fuselage and cabin of its next spaceship to the completed wing assembly.


Copyright Virgin Galactic

In addition, the two tail booms have been mated to the spaceship’s rear feather flap assembly. The completion of these two milestones brings assembly of the next SpaceShipTwo, planned to enter service after VSS Unity, a major step forward. 
 
With these milestones, the part fabrication of the wing, fuselage, cabin, nose and feather flap primary structures is now complete for the second commercial spaceship.  In addition, the majority of systems integration for the wing is complete, as well as the build of the cabin crew station installation.

Advertisement
PTC rectangle

 
SpaceShipTwo vehicles are assembled in a modular fashion, with the cabin, fuselage, wing and feather assemblies built in parallel. Employing Design For Manufacturability and Assembly (DFMA) techniques, this approach grants easier access for systems integration earlier in the build process, as well as an overall shorter assembly duration.
 
Virgin Galactic established operations in Mojave, through its development and manufacturing arm, The Spaceship Company, to build and assemble a fleet of spaceships and carrier aircraft for the Virgin Galactic operations in New Mexico. While VSS Unity continues to progress through its comprehensive ground and flight testing program, and is now preparing for its move to Spaceport America in New Mexico, the Mojave-based team has been diligently building two additional SpaceShipTwos.
 
Enrico Palermo, President of The Spaceship Company said: “Our passionate and talented team has made great progress on the next SpaceShipTwo.  Seeing VSS Unity adjacent to the assembly of the next vehicle as well as the cabin of our third spaceship makes it very clear that we are building a fleet of remarkable spaceplanes for commercial service.”
Advertisement
ODU RT

 
Before mating the two assemblies, the metrology team used laser trackers to capture precise measurements of the fuselage and cabin and the wing. These measurements confirmed that the assemblies would come together as they were designed to.
 
In parallel to this operation, the feather assembly is taking shape. The inboard skins have been bonded to the boom internal structures and then rotated vertical and mounted on the feather flap assembly. The feather flap assembly is responsible for moving the spaceship’s booms into the feathered position used for stable re-entry through Earth’s atmosphere.
 
“It is exciting to imagine these two vehicles operating shoulder-to-shoulder from Spaceport America in New Mexico,” said George Whitesides, CEO of Virgin Galactic and The Spaceship Company. “We have a strong block design which we believe we can replicate to build the remainder of the fleet, continuing our march toward commercial service.”

 

Advertisement
ECS leaderboard banner
Unlocking space for agriculture

Space

Unlocking space for agriculture

30 January 2026

Two innovative projects will use satellite data and digital tools to help farmers make more informed decisions, boost productivity and care for the environment.

Oxford Space Systems

Space

Oxford Space Systems' Wrapped Rib Antenna deployed on SSTL’s CarbSAR

29 January 2026

Surrey Satellite Technology Limited (SSTL) and Oxford Space Systems announced today the successful in-orbit deployment of Oxford Space Systems’ Wrapped Rib Antenna on SSTL’s CarbSAR In-Orbit Demonstration mission.

Funding of £20m set to find Britain’s next defence unicorn

Aerospace Defence Security Space Events

Funding of £20m set to find Britain’s next defence unicorn

29 January 2026

The search for the UK’s next defence unicorn has kicked off with the launch of a bespoke £20 million fund to offer accelerated contracts to small, innovative British startups who have had limited or no business with the Ministry of Defence.

Farnborough International Airshow 2026 unveils new features

Aerospace Defence Security Space Events

Farnborough International Airshow 2026 unveils new features

22 January 2026

The Farnborough International Airshow 2026, returning from 20th to 24th July, will be the largest and most ambitious event in its 78-year history, following record-breaking demand and the addition of a brand-new sixth exhibition hall.

Advertisement
Security & Policing Rectangle
Thales Alenia Space signs with OHB for LISA propulsion subsystem

Space

Thales Alenia Space signs with OHB for LISA propulsion subsystem

22 January 2026

Thales Alenia Space, the joint venture between Thales (67%) and Leonardo (33%), has signed a €16.5 million contract with prime contractor OHB System AG to provide the Propulsion Subsystem for European Space Agency's LISA- mission

Study reveals potential role of biofilms on health in space

Space

Study reveals potential role of biofilms on health in space

22 January 2026

A new Perspective article published in npj Biofilms and Microbiomes sets out a path to uncover the role of biofilms in health during long-duration spaceflight and how spaceflight research can reshape our understanding of these microbial communities on Earth.

Advertisement
Security & Policing Rectangle
Advertisement
General Atomics LB