Advancing UK Aerospace, Defence, Security & Space Solutions Worldwide
  • Home
  • /
  • Aerospace
  • /
  • Airframe Designs completes groundbreaking R&D project

Aerospace

Airframe Designs completes groundbreaking R&D project

Airframe Designs has completed a collaborative R&D project co-funded by Innovate UK to advance ultra-polymer additive manufacturing of aircraft cabin interior parts.

Image courtesy Airframe Designs

The 18-month government part-funded NATEP project was led by Airframe Designs alongside the flammability test house MIX14 and structural test house AMS.

The project focus was the use of soluble supports in combination with a new ultra-polymer material called AM200. The material is produced locally in the North-West by Victrex, in Thornton-Cleveleys and is unique with the ability to be 3D printed with soluble support.
 
The material was benchmarked against the popular aerospace polymer ULTEM 9085 and the project enabled Airframe Designs to develop robust processes for both material systems as the company heads towards being a UK CAA Part21G production organisation, approved to print commercial aviation flying parts.

Advertisement
ODU RT

The National Aerospace Technology Exploitation Programme (NATEP) is a £20 million programme, funded by the Department for Business and Trade through the Aerospace Technology Institute and managed by Innovate UK that has developed more than 80 different aerospace technologies across the UK supply chain.

For Blackpool-based Airframe Designs, the project helps to underpin future high-growth and enhanced capability as part of its strategic ambition to be the number one polymer additive SME in the local aerospace and defence supply chain.

Jerrod Hartley, CEO of Airframe Designs, said: “We’re proud to be at the cutting edge of a project such as this, using our engineering and advance manufacturing excellence to be a leader in this kind of air worthy part production.

“We are using water-soluble support in the 3D printing process with faster manufacture and less potential for damage than current manual methods, and building a database of materials which can be used in the parts being developed for the future.”

Steven Stanley, representing NATEP, said: “This is just the kind of project we want to encourage and support, helping to demonstrate the capability of the aerospace sector in the UK when it comes to innovation for the future. The 3D printing sector is helping to create new solutions not previously possible.”

Advertisement
Gulfstream RT

The aim of the project is to open up opportunities for flight worthy parts within the aircraft cabin environment and aircraft interiors market. The technology can also be adapted for other industries including military aerospace, space, defence, nuclear, rail and automotive.

The services offered by Airframe Designs are designed to meet the requirements applicable for the aerospace and defence sectors for lightweight ultra-polymer materials that can meet both the structural and flammability airworthiness requirements mandated by international regulators.

Airframe Designs has also recently been re-certified to AS9100D/BS EN ISO 9001:2015 for aerospace quality standards and achieved re-certification to ISO 14001 for effective environmental management systems. It also holds ISO 27001 certification for information security management and is accredited to Cyber Essentials Plus.

Recent projects undertaken by the company include the integration of new systems into heavy lift drone platforms, conceptual design at a platform level for new uncrewed air-systems, test rig and tooling for electric vehicle propulsion systems and most recently the design and analysis of operator consoles for a special mission aircraft.

Viasat test boosts business jet in-flight connectivity

Aerospace

Viasat test boosts business jet in-flight connectivity

8 July 2025

Viasat today announced a milestone for its JetXP business aviation in-flight broadband service, following recent test flights that successfully connected the Global Aero Terminal (GAT) 5510 to a ViaSat-3 satellite for the first time.

ST Engineering Antycip’s Merlin MP521 advances student innovation

Aerospace

ST Engineering Antycip’s Merlin MP521 advances student innovation

8 July 2025

Khalifa University of Science and Technology today announced major student and faculty achievements resulting from the use of ST Engineering Antycip’s Merlin MP521 Flight Simulator, which provides hands-on experience in aircraft design and performance evaluation, directly contributing to a growing body of student-led research and academic ...

Birmingham Airport sees busiest ever June

Aerospace

Birmingham Airport sees busiest ever June

8 July 2025

Birmingham Airport (BHX) has had its busiest June ever, with a record 1,360,957 passengers travelling through the airport last month.

Advanced Engineering 2025 extends additives and composites spotlight

Aerospace Events

Advanced Engineering 2025 extends additives and composites spotlight

7 July 2025

Taking place on 29th and 30th October 2025 at the NEC Birmingham, Advanced Engineering will have a new expanded Composites Pavilion, SME Village, the ADS Pavilion, AM2 Forum (Additive Manufacturing and Advanced Materials Forum) and a focused Electronics Zone.

Advertisement
ODU RT
CAA appoints experts to strengthen economic regs and growth

Aerospace

CAA appoints experts to strengthen economic regs and growth

7 July 2025

The Civil Aviation Authority (CAA) has appointed a team of specialists at the forefront of economics and competition policy to provide strategic advice to the aviation regulator on economic regulation and the challenges and opportunities in enabling the aviation sector to transform and grow.

Skyports and Ajman Transport to advance AAM in Ajman

Aerospace

Skyports and Ajman Transport to advance AAM in Ajman

7 July 2025

Ajman Transport Authority has signed a Memorandum of Understanding (MoU) with Skyports Infrastructure, with the aim of exploring opportunities for cooperation in the field of advanced air mobility (AAM) for smart aerial transport, including air taxi services, in the Emirate.

Advertisement
Leonardo RT